Energy Consumption Calculation Using Cutting Force in Hard Turning of Stainless Steel

Rusdi, Nur and M. Y, Noordin and S, Izman and Denni, Kurniawan (2016) Energy Consumption Calculation Using Cutting Force in Hard Turning of Stainless Steel. In: International Symposium on Green Manufacturing and Applications (ISGMA 2016), June 21-25, 2016, Bali, Indonesia. (In Press)

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Abstract

Downsizing energy consumption during machining is important towards sustainable manufacturing. For this purpose, the energy consumption should be determined, through measurement or calculation. This paper proposes the use of measured cutting force in calculating the power consumption during turning process. A case study was performed by turning of hardened stainless steel using coated carbide tool without cutting fluid. Response surface methodology was used for the design of experiments that varied the cutting speed (100, 130, and 170 m/min) and feed (0.10, 0.125, and 0.16 mm/rev) while other parameters were kept constant. The results indicate that energy consumption during the particular dry hard turning process can be calculated using cutting force data. This generally means cutting force can be used as the basis to calculate energy consumption for turning process, provided sufficient data is available. From the particular dry hard turning process, optimization of cutting parameters in terms of machining responses (i.e., long tool life, low surface roughness, low cutting force, and low energy consumption) was also determined to provide an insight on how energy consumption can be integrated with other machining responses towards sustainable machining process.

Item Type: Conference or Workshop Item (Paper)
Subjects: T Technology > TJ Mechanical engineering and machinery
Divisions: Department of Mechanical Engineering > Teknik Mesin
Depositing User: Dr Rusdi Nur
Date Deposited: 16 Feb 2017 09:12
Last Modified: 21 Jun 2020 05:49
URI: http://repository.poliupg.ac.id/id/eprint/296

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